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Full Service Aluminum Casting Assembly

Since 1988, Premier Aluminum LLC has been a trusted leader in the aluminum casting industry, delivering precision components for customers across the United States and beyond. From our headquarters in Racine, Wisconsin, we have built a reputation as one of the most knowledgeable and experienced aluminum foundries, specializing in permanent mold aluminum castings and a full range of integrated services.

One of the most valuable capabilities we offer is Full Service Assembly. Unlike many foundries that only provide raw castings, Premier Aluminum handles every stage of the process, from design and casting to machining, finishing, and final assembly. For customers, this means fewer suppliers to manage, faster project timelines, and better quality control at every step. By acting as a single-source supplier, we simplify the supply chain while ensuring aluminum components are production-ready and tailored to customer specifications.

Advantages of Our Full Service Assembly

At Premier Aluminum, our Full Service Assembly solutions streamline the production process by combining casting, machining, finishing, and assembly under one roof. Instead of managing multiple suppliers, our customers benefit from a single-source partner capable of delivering complete, assembly-ready units.

Key advantages include:

  • In-house subassembly and full assembly services, reducing handling and supplier coordination.
  • Automated and Manual Assembly Capabilities: Whether through precision automation or skilled manual work, Premier Aluminum ensures consistency, repeatability, and quality across every assembled unit.
  • Integration with machining, finishing, and testing, ensuring components fit together with precision and reliability.
  • Faster lead times and reduced costs, achieved by eliminating the need for outside assembly vendors.
  • Improved quality control, with every stage — from casting to final assembly — overseen by Premier Aluminum’s expert team.
  • Flexibility to support low- to medium-volume programs, including specialized or complex assemblies.
  • Turnkey delivery, providing customers with functional components that are ready for installation or end-use.

Our promise remains: High-Quality Castings, High-Level Value. By combining permanent mold aluminum casting with complete assembly services, Premier Aluminum ensures that every part delivered is not only precisely engineered but also fully assembled and production-ready.

Our Full Service Assembly Process

At Premier Aluminum, assembly is more than just the final step — it is a dedicated process designed to deliver complete, production-ready components. Our assembly team ensures that every part is properly fitted, aligned, and tested so customers receive turnkey solutions that are ready for immediate use.

Our assembly process includes:

  • Subassemblies and Full Assemblies – Whether customers require individual subassemblies or complete, finished units, our team delivers with precision and consistency.
  • Automated and Manual Assembly Operations: Combining advanced automation with our expert technicians allows for efficient throughput, reduced variability, and meticulous attention to detail in every build.
  • Component Integration – Skilled technicians carefully fit castings, machined parts, inserts, and hardware to ensure proper function and long-term reliability.
  • Testing & Verification – Each assembly is checked for alignment, functionality, and performance to confirm it meets customer specifications.
  • Packaging & Delivery – Final assemblies are securely packaged and shipped ready for installation or end-use, reducing handling and supply chain complexity.

By focusing on precision assembly, Premier Aluminum provides customers with fully integrated, tested, and verified solutions — reducing vendor management while ensuring quality and reliability at every step.

Industries We Serve

Premier Aluminum’s Full Service Assembly supports a wide range of industries that rely on fully integrated, production-ready aluminum components. From precision assemblies for aerospace and medical applications to rugged solutions for automotive, industrial, and transportation markets, our assembly services ensure that every part is delivered complete, reliable, and ready for use. The industries below represent just some of the markets we proudly serve.

  • Food & Beverage
  • Construction
  • Transportation
  • Furniture
  • Medical
  • Electrical
  • Military
  • Robotics & Machine Tools
  • Turf Care
  • TV, Radio & Cable
  • Conveyor & Processing
  • Gasoline Dispensing

Why Choose Premier Aluminum?

Customers choose Premier Aluminum because we combine foundry expertise with complete assembly capabilities, delivering unmatched value and reliability.

  • Industry Leadership: We are a global supplier of high-quality permanent mold aluminum castings.
  • Commitment to Customers: We prioritize satisfaction, long-term partnerships, and continuous improvement.
  • Assembly-Ready Components: We specialize in fully machined aluminum castings that are ready for assembly and installation.
  • Complex Applications: Our capabilities include cast-ins of heating elements, stainless steel inserts, and other advanced solutions.
  • Broad Industry Reach: We serve industries such as food & beverage, construction,

This depth of resources allows us to control the entire process, ensuring that every project benefits from the efficiency and consistency of a true full service aluminum foundry.

When you need more than a casting — when you need a complete solution — turn to Premier Aluminum LLC for Full Service Assembly. By combining casting, machining, finishing, and assembly in one facility, we provide turnkey solutions that simplify supply chains, reduce costs, and deliver proven reliability.

Contact us today to request a quote or speak with one of our Full Service Assembly experts.

Phone: 262-685-1995
Address: 3633 S Memorial Dr, Racine, WI 53403
Website: www.premieraluminum.com
Google Maps: Find us here